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The battery liquid cooling system can ensure that the battery works within a suitable temperature range, improve the safety performance of the battery system, and ensure the cruising range. This paper introduces a design scheme of a stamped double-parallel liquid cooling plate. Based on the STAR-CCM+ simulation software, a thermal simulation model of the battery management system is established to analyze the thermal behavior of the battery system and to study the effect of the inlet mass flow rate on the temperature of the top surface of the batteries. At the same time, with the analysis of the proportion of pressure drop of each component in the liquid cooling plate, an optimization of inserted part in the liquid cooling plate is proposed. The numerical analysis results are compared with the experimental results of the pressure drop to improve the effectiveness of the optimization scheme.

A flow channel design of the battery liquid cooling plate is carried out through the variable density topology optimization method according to the heat dissipation requirements of lithium-ion power batteries under actual working conditions. Firstly, given the non-uniform heat generation of lithium battery cells, the heat generation mechanism is studied so that the battery electro-thermal model is established, then the distribution regularity of heat generation rate in the cell at different discharge rates is obtained. Subsequently, through COMSOL Multiphysics simulation software, the multi-objective topology optimization of the primary configuration radiator is conducted. The weights of the optimization objectives minimum temperature and minimum flow resistance are determined by practical engineering application. Finally, an optimized model with a volume fraction of 50% was obtained.

Gear vibration and noise evaluation approaches are commonly proposed with a variety of way in a transmission system while complicated and obscured, it is difficult to provide a feasible basis for the gear development of E-drive system.

In vehicles with urea-SCR system, normal operation of the urea-SCR system and engine will be influenced if there are deposits appearing on exhaust pipe wall. In this paper, a commercial vehicle is employed to study the influence factors of deposits through the vehicle road test. The results show that, urea injection rate, temperature and flow field have impacts on the formation of deposits. When decreasing the urea injection rate of calibration status by 20%, the deposit yield would reduce by 32%. If the ambient temperature decreased from 36 °C to 26 °C, the deposit yield would increase by 95%. After optimizing the exhaust pipe downstream of the urea injector by removing the step surface, only a few flow marks of urea droplets are observed on the pipe wall, and no lumps of deposits existing.

Electronic Stability Control (ESC) is an important measure to proactively guarantee vehicle safety. In this paper, the method of four-wheel hub-motor torque control is compared with the traditional single-wheel hydraulic brake control in ESC system. The control strategy adopts the hierarchical structure. In upper controller, the stability of the vehicle is identified by threshold method, the additional yaw moment control uses a way to get the moment including feedforward and feedback parts based on the linear quadratic regulator (LQR). The medium controller is tire slip rate control, in order to get the optimal target slip rate from the upper additional yaw moment, a method of quadratic programming to optimize the longitudinal force is proposed for each wheel. The inputs of tire state for the magic tire model is introduced so as to calculate the target slip rate from the target longitudinal force.

Deep Deterministic Policy Gradient (DDPG) is one of the Deep Reinforcement Learning algorithms. Because of the well perform in continuous motion control, DDPG algorithm is applied in the field of self-driving. Regarding the problems of the instability of DDPG algorithm during training and low training efficiency and slow convergence rate. An improved DDPG algorithm based on segmented experience replay is presented. On the basis of the DDPG algorithm, the segmented experience replay select the training experience by the importance according to the training progress to improve the training efficiency and stability of the training model. The algorithm was tested in an open source 3D car racing simulator called TORCS. The simulation results demonstrate the training stability is significantly improved compared with the DDPG algorithm and the DQN algorithm, and the average return is about 46% higher than the DDPG algorithm and about 55% higher than the DQN algorithm.

To improve the braking energy recovery rate of pure electric garbage removal vehicles and ensure the braking effect of garbage removal vehicles, a strategy using particle swarm algorithm to optimize the regenerative braking fuzzy control of garbage removal vehicles is proposed. A multi-section front and rear wheel braking force distribution curve is designed considering the braking effect and braking energy recovery. A hierarchical regenerative braking fuzzy control strategy is established based on the braking force and braking intensity required by the vehicle. The first layer is based on the braking force required by the vehicle, based on the front and rear axle braking force distribution plan, and uses fuzzy controllers.

Based on the particularity of the racing field of the Baja SAE China, the Baja Racing Team of our university has adopted rzeppa universal joint for vehicle design and field competition in the semi-axle parts of the race car in previous years. In view of the complex conditions of the Baja Competition, such as gravity test, climb test, handling test, endurance test, etc., it is necessary to optimize and develop a more convenient maintenance model. Installation and use of better performance, more suitable for off-road conditions of the shaft. In this paper, based on the development dynamics of automobile axles and the transverse comparison of various axles, a kind of telescopic cross-shaft universal joint axles is designed by using CATIA software to model and simulate kinematics and dynamics by using ANSYS software. At the same time, the stress and strain of the model are continuously optimized according to the change of axle wheel Angle and the torque matching of Baja Racing.

To study the mechanism of the effect of low-viscosity oils on engine friction loss reduction so as to improve the vehicle fuel economy of the Worldwide harmonized Light vehicles Test Cycle (WLTC) by upgrading the Society of Automotive Engineers (SAE) viscosity grade of the factory fill oil from 5W30 to 0W20, eight 0W20 oil samples were blended with different doses of base oil, viscosity modifier (VM), and friction modifier (FM). Theoretical analysis by AVL-EXCITE simulation of the key friction pairs combined with practical engine friction torque test and vehicle WLTC fuel consumption tests were carried out. The results showed that 0W20 oils can effectively reduce the engine friction torque by 5.64 Nm and the friction loss by 11.95% with the throttle fully opened; while with the throttle closed, the friction torque decreased by 3.53 Nm and the friction loss by 11.26%, resulting to the improvement of the vehicle WLTC fuel economy by 2.08%.

The active sound generation systems (ASGS) for electric vehicles (EVs) play an important role in improving sound perception and transmission in the car, and can meet the needs of different user groups for driving and riding experiences. The active sound synthesis algorithm is the core part of ASGS. This paper uses an efficient variable-range fast linear interpolation method to design a frequency-shifted and pitch-modified sound synthesis algorithm. By obtaining the operating parameters of EVs, such as vehicle speed, motor speed, pedal opening, etc., the original sound signal is interpolated to varying degrees to change the frequency of the sound signal, and then the amplitude of the sound signal is determined according to different driving states. This simulates an effect similar to the sound of a traditional car engine. Then, a dynamic superposition strategy is proposed based on the Hann window function.

Mitigation of urea deposit formation and improved ammonia production at low exhaust temperatures continues to be one of the most significant challenges for current generation selective catalytic reduction (SCR) aftertreatment systems. Various technologies have been devised to alleviate these issues including: use of alternative reductant sources, and thermal treatment of the urea-water solution (UWS) pre-injection. The objective of this work was to expand the knowledge base of a potential third option, which entails chemical modification of UWS by addition of a titanium-based urea/isocyanic acid (HNCO) decomposition catalysts and/or surfactant to the fluid. Physical solid mixtures of urea with varying concentrations of ammonium titanyl oxalate (ATO), oxalic acid, and titanium dioxide (TiO2) were generated, and the differences in NH3 and CO2 produced upon thermal decomposition were quantified.